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Heat Exchanger Tube Plugs

Shoulder Plugs (Header Plugs)

Threaded header, hex head, and UNF plugs built for Fin-Fan® air-cooled heat exchangers. Made in nearly any metal and coating, and trusted by many of the world's largest power plants, refineries, and chemical facilities.

3/4"‑2‑1/8"Plug Sizes
5/8"‑2"Tube ODs
1,000+Plugs per Day
Same DayIn-Stock Shipping
Shoulder plug, also called a header plug or hex head plug, seen from aboveShoulder (Header) Plug
Laser-etched stainless shoulder plug and gasket in front of an air-cooled heat exchanger header box Plug & Gasket for the Header Box
Rows of laser-etched shoulder plug hex headsLaser-Etched Plugs
Shoulder plug illustration showing A thread OD and B length under head A & B Dimensions

Get a Quote or Order

Call (800) 456-8721 or send us these details and we'll respond the same business day.

  • Plug diameter (see the sizing chart)
  • UNF size (threads per inch)
  • Length under the head
  • Material and coating
  • Gaskets: flat or EZ Torque®
  • Quantity and date needed

Also known as:

Header PlugsHex Head PlugsUNF PlugsFin-Fan PlugsHeat Exchanger Header Plugs
Technical Data Sheet
Shoulder Plug (Header Plug)
DS-SP-HP-001 Rev. Current
SpecificationDetails
DesignThreaded hex head plug (UNF)
Plug Sizes3/4" through 2-1/8" (for 5/8" to 2" tube OD)
Length Under Head3/4" through 3"
MaterialsCarbon Steel • 316 Stainless • Brass • Copper (custom alloys available)
CoatingsCadmium • Electroless Nickel • Galvanized • Nickel • Zinc • Uncoated
GasketsFlat • EZ Torque® (under 50% of flat gasket torque)
InstallationThreads into the header plug sheet
Custom OptionsNon-standard sizes, thread counts, thread lengths, and alloys
Minimum OrderNone (price breaks on larger quantities)
DeliveryStock items ship same day (same-day local in TX & LA)
Plug Sizes3/4" to 2-1/8"
Under Head3/4" to 3"
Capacity1,000+ / Day
Plugs + Gaskets Together
Order your header plugs and gaskets together and save. In-stock plugs and gaskets ship the same day.
Product Benefits

Built for Turnarounds

Easy InstallationThe threaded design fits header plug sheets for quick, reliable installation.
Maintenance-FriendlyPull the plug for inspection, cleaning, and tube plugging, then reseal.
Durable & SafeBuilt for high pressure and temperature service and made to prevent leaks.
Keeps You on ScheduleRapid production and same-day shipping, so a small part never holds up a shutdown.
Sizing & Torque Chart

Shoulder Plug Sizes

Base Dimensions (in.)Flat GasketEZ Torque® Gasket
Tube O.D."A" Thread O.D.UNF Thread"B" Length Under HeadHex SizeStock #Torque Ft/LbsStock #Torque Ft/Lbs
Material Codes Replace the X in the stock number with your material code when ordering. Minimum torque values are for AISI 1008 material.
(C) Carbon Steel(B) Brass(S) 316 SS(J) 70/30 CuNi (K) 90/10 CuNi(Y) Chrome/Moly(M) Monel(I) Inconel (N) Nickel 200(T) Titanium(H) Hastelloy(Z) Zirconium
* Other alloys available. Consult the factory for torque values on other materials.
Never Stand in Front of a PlugPlugs ejected under pressure can cause serious bodily injury. Never stand in front of an installed plug under pressure.
Product Overview

Any Metal, Any Coating

MetalsCarbon steel, stainless steel, copper, and brass as standard, with additional alloys available.
CoatingsCadmium, electroless nickel, galvanized, nickel, zinc, or uncoated, to match your application.
ProductionCapacity over 1,000 header plugs a day, built to your exact specifications.
AvailabilityIn-stock plugs and gaskets ship same day, 24/7.
ApplicationsOil and gas refineries, petrochemical, power plants, and air-cooled heat exchangers.

Fin-Fan® is a registered trademark of Hudson Products Corporation.

Rows of laser-etched shoulder plug hex heads
Laser-Etched Shoulder Plugs
Gaskets for Header Plugs

EZ Torque® Header Plug Gaskets

EZ Torque® gaskets seal with less than half the torque a flat gasket needs. Order them with your plugs and save.

<50%of Flat Gasket Torque
12Stocked Sizes
Same DayIn-Stock Shipping
Shoulder plugs and EZ Torque gaskets, stocked and ready to ship
Stocked & Ready to Ship
No Minimum Order

Cut Delivery From Weeks to Days

Need one plug tomorrow or a full turnaround's worth? See how fast we can deliver.

Common Questions

Shoulder Plug FAQ

What is the minimum quantity I can order?

There's no minimum. Sometimes you need one plug there tomorrow, and we're here to help. We offer price breaks on larger quantities.

Can you supply the gaskets for these plugs?

Yes. We offer flat gaskets and our EZ Torque® Gaskets, which need less than 50% of the torque a flat gasket requires to seal.

Can I get my header plugs zinc coated?

Yes. We offer zinc and black iron coatings on our header plugs and shoulder plugs.

Can I get these cadmium plated?

Yes, we can have your plugs cadmium plated.

I need a size that isn't listed. What should I do?

Call us. We're a custom machine shop as well as a tube plug manufacturer, and we can make plugs to any custom specification.

Can I get a different thread count, thread length, or other spec?

Yes. We customize plugs to your exact specifications.

Technical Documentation


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Why Choose USA Industries

From pipe blinds to heat exchanger tools, we deliver custom-engineered products with the fastest turnaround times in the industry.

Speed

Fastest Turnaround

Available 24/7 - 365 days a year with same-day shipping available on stock items. Custom orders in days, not weeks.

Savings

Direct Pricing

No middlemen markup. Buy direct from the manufacturer with 40+ years of industry excellence and save.

Engineering

Custom Engineering

Custom solutions designed to your exact specifications.

ISO Certified

ISO Certified Quality

A quality driven ISO 9001:2015 certified manufacturer ensures consistent excellence.

BBB A+ Rated

BBB A+ Rated

The highest grade awarded, signifying USAI operates with high integrity and a strong commitment to resolving customer issues.

Our product specialists are available 24/7. Call Now.

(800) 456-8721
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